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Fuel Filler Pipe rusted.


 
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Sam1e
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Joined: 26 Apr 2016
Posts: 19
Location: Redditch

PostPosted: Wed Dec 06, 2023 18:48    Post subject: Fuel Filler Pipe rusted. Reply with quote

Hi all,

I am in the process of having the underneath of my 1997 J80 restored, lots of rust found and a lot of cutting and welding happening, been able to solve most issues found but have now uncovered rust and a hole on the fuel filler pipe, a repair looks difficult and a new pipe is around £200, does anyone have any other suggestions for a alternative or do I have no option but to bite the bullet and buy new? Any advice welcome.
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Sam1e
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Joined: 26 Apr 2016
Posts: 19
Location: Redditch

PostPosted: Fri Dec 08, 2023 12:34    Post subject: Reply with quote

Looks like I might have solved this issue, Milner have a pipe for £107, if it’s is the correct spec I’ll bite the bullet and buy, fingers crossed.
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andy
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Joined: 16 Dec 2003
Posts: 2260
Location: Polegate, Sussex, England.

PostPosted: Fri Dec 08, 2023 15:38    Post subject: Reply with quote

They can be bought 2nd hand, but you never know the condition of the part, so you have found the best alternative, thanks for the follow up.
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Sam1e
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Joined: 26 Apr 2016
Posts: 19
Location: Redditch

PostPosted: Sun Feb 18, 2024 15:33    Post subject: Reply with quote

As a follow up to this the chap doing the restoration has concluded that the only way to replace the fuel filler pipe is to lift the body which understandably he is not keen to do, he is suggesting that he cut the pipe to remove the rusted section and then bridge the gap with rubber hose has anyone done this? It seems a reasonable solution.
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Towpack
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Joined: 10 May 2005
Posts: 1315
Location: Sheffield

PostPosted: Sat Mar 02, 2024 1:44    Post subject: Reply with quote

That's exactly what I did. The "official" procedure is indeed to lift the body but I bought the pipe from Milners and cut it and rejoined it with rubber fuel hoses of the correct size. Way less faff and had no issues.
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